Do you have a manufacturing job that requires automation, precision, and flexibility? Is your material a metal tube? Do you need to cut intricate patterns on that tube? If your answer to these questions is yes, then the laser pipe cutting machine is most likely the tool you need. When you want to prepare high-quality cutting and design for assembly and construction, laser tube cutting is a feasible method. For powerful and clear-cutting that does not require additional work, a laser tube cutting machine should be your choice.
As we all know, laser cutting machines play an indispensable role in the metal processing industry. Applying the right laser cutting machine to the project is a question that all metal manufacturers should think about. The laser pipe cutter machine is an advanced automatic laser cutting machine for metal pipes. Unlike ordinary sheet metal laser cutting machines, metal pipe cutting machines realize the three-dimensional processing of metal pipes.
If you are engaged in CNC metal laser pipe cutting or have plans to purchase a pipe laser cutting machine, then this article is for you. Read through what we have learned so that you can fully understand laser tube cutting. When cutting metal pipes, you will find everything you need to make an informed choice.
What is a fiber laser tube cutting machine?
Laser tube cutting is a process and technique used to cut tubes, structural shapes, or channels. This process will cut these items to the required length. It can also cut holes or designs in the pipeline.
This is a precise cutting technique. It can also be used for various materials of various shapes and sizes. When considering the use of laser tube cutting, look for a metal manufacturer with many years of laser cutting experience.
Why use a laser for metal pipe cutting?
Metal pipe processing companies may consider why they should use laser pipe cutting machines instead of other tools. This is because traditional metal pipe cutting methods, such as milling, grinding wheel cutting, circular saw cutting, etc., are inefficient and pollute the environment. The laser pipe cutting machine adopts environmentally friendly laser technology. It has the following unique advantages:
CNC metal laser tube cutting can handle many different sizes and shapes of tubes. From less than an inch to 9 inches, cut the diameter of the pipe you need. Rectangular tubes can also be cut to 9 inches wide.
Length is not an issue either. The 24-foot standard tube is easy to maintain.
A quarter of an inch of carbon steel is not comparable to laser tube cutting. The machine can also cut stainless steel up to 0.25 inches. On titanium alloys, laser tube cutting can pass 0.04 inches without a problem.
Use laser tube cutting on tubes with round, rectangular or irregular contours.
There is no problem with shape, size, and thickness. The variety that laser tube cutting can handle shows the wide flexibility that these machines can handle.
Laser tube cutting is suitable for a variety of materials. For carbon steel, aluminum, stainless steel, and titanium, please choose this method.
If you need to cut reflective materials, you should choose a fiber laser instead of a CO2 cutting machine.
You can even cut non-metals. The laser tube cutter can process anything from a loaf of bread to wood, plastic, and Styrofoam.
Because laser pipe cutting machines are very precise and flexible, they are also very efficient. The pipes cut with these machines do not require any additional processing after cutting. The cut is clean and precise, so there is no need to remove the remaining material.
Use one machine to complete cut-to-length and complex designs. No additional tools are required. This means you don’t have to replace parts or parts, so your workflow is improved.
By using one raw material for all parts, the laser tube cutting machine reduces waste. This reduces the cost of your project.
The parts cut by the laser tube cutting machine will be assembled together easily and precisely. This means that the secondary structure is also simple and efficient.
The cutting accuracy of the laser tube cutting machine means that no secondary operations are required. The parts can be used or assembled after being removed from the tool.
The efficiency and precision of the fiber laser tube cutting machine mean that even complex parts can be produced simply and automatically. Automation reduces manual labor and shortens completion time. Using a laser tube cutting machine can reduce the cost of your production line.
Laser tube cutting machine application
Metal pipes such as stainless steel pipes are mainly used to transport domestic water, sewage, industrial water, and petroleum. Therefore, the laser pipe cutting machine can exert its versatility in water supply and drainage, sewage treatment, heating, electricity, oil, etc. In addition, metal pipes are also widely used in construction, sports, and fitness, medical, vehicle, and machinery manufacturing industries, and laser cutting machines also play an important role in these industries.
Fiber laser pipe cutting machine VS CNC plasma pipe machine
The difference between fiber laser cutting and plasma cutting in sheet metal is well known, but when cutting pipes and profiles, what are the criteria for choosing between them?
Laser cutting and plasma cutting are two technically different metal cutting methods. It can be expected that the characteristics of cutting, the types of applications, and the benefits they can provide will also vary.
How to choose laser cutting and plasma cutting?
- Laser cutting machines can cut and engrave very thin metals without affecting the material.
- Laser cutting machines can be used for other purposes, such as trimming and engraving.
- Metals that have reflective surfaces or cannot be cut with flame-based machines are usually cut with plasma.
- The plasma cutting machine can cut thicker materials.
- Laser cutting machines are more suitable for thinner and more complex metals.
- Laser cutting machines are also used to cut non-metals, ceramics and glass.
Benefits of laser pipe cutting machine
Laser cutting was developed as a safer and more reliable process to meet the needs of manufacturing and production. Laser cutting is a non-contact process. The laser beam does not physically touch the material but uses heat to cut the material.
Advantages compared with plasma cutting
- Higher accuracy
- Higher tolerance
- More suitable for complex cutting
- Lower distortion
- Cut more kinds of materials
- Less cutting slag
Benefits of plasma cutting
Plasma cutting provides versatility for different types of metals. Arc is used to cut any conductive metal. Compared with any other cutting tools, they can usually complete a job in a quarter of the time.
Advantages compared with laser pipe cutting machine
- Less metal loss
- Higher quality finishes
- Less maintenance
- A higher cutting speed for medium and heavy plates
How to buy a metal laser pipe cutting machine?
If you need to buy a laser pipe cutter to meet your metal pipe cutting needs, then you can follow the steps below to buy it.
Step 1: Find a CNC fiber laser machine manufacturer
The first step is to clarify your processing needs and choose a reliable laser machine manufacturer. Consider the shape, length range, and diameter range of the metal pipe you want to process. Then, look for a suitable laser machine manufacturer that can produce this machine. When looking for a laser machine manufacturer, please check whether the company can provide comprehensive after-sales service. In addition, the machine requires a quality warranty of at least one year. And it is best to go to the factory for inspection first, and then check the actual production capacity of the factory.
Step 2: Customize the fiber metal laser machine
The next step is to communicate the needs with the laser machine manufacturer. The sales staff will guide you to choose the configuration, customize the machine, and pay the deposit. Generally, this kind of large machine requires you to choose the appropriate configuration according to your budget and processing needs. The configuration includes machine tool table size, laser source, motor, drive, control system, guide rail, etc. Then, your machine starts production. After the machine is ready, you need to pay the balance, and then the manufacturer will contact the shipping company to ship the machine to your location. For international machine trading, the manufacturer will provide you with the procedures and documents required for machine import.
The third step: installation and adjustment
The last step is to check the machine parts and assemble the machine. After receiving the machine, you need to check whether all parts of the machine are in good condition. Then, after assembling, test the performance of the machine to check whether the machine is operating normally. If any machine parts are damaged, or you need technical guidance to teach you to assemble and operate the machine, the manufacturer will provide guidance and training.
How to extend the service life of the fiber laser pipe cutter?
1. The laser power supply is well-grounded. The machine bed must have good grounding protection, and the grounding wire should be grounded below 4Ω. The necessity is:
Ensure that the laser power supply is working properly.
Prevent the machine from jumping due to external interference.
Prevent circuit damage caused by high voltage discharge.
2. Guide rail and rack maintenance
The guide rail and frame are also high-precision core components, which must be cleaned, kept clean, and lubricated everywhere. Each bearing must also be refueled regularly to make the transmission flexible and accurate, which not only ensures the cutting accuracy but also prolongs the service life of the machine.
3. Keep away from high-voltage and strong vibration equipment
Keep away from high-voltage strong vibration equipment, it is easy to cause machine failure. Although it is rare, it should be avoided if possible. For example, large electric welding machines, giant electric mixers, and large power transmission and transformation equipment should be kept away. Because the vibration generated by the large-scale train is very unfavorable for precise cutting.
4. Maintenance of exhaust fan
After the fan runs for a period of time, a large amount of dust accumulates in the fan and exhaust pipe. Dust will affect the efficiency of the exhaust fan and cause a large amount of dust to escape. We can loosen the hose clamp connecting the exhaust pipe and the fan, remove the exhaust pipe, and remove the dust on the exhaust pipe and the fan. The maintenance period is about one month.
5. Regularly check whether the screws are tightened
After a period of use in the motion system, the screws in the motion joint will loosen. When the screw is loose, it will affect the smoothness of the mechanical movement. Therefore, the screws should be tightened one by one with the tools provided, and the maintenance period is about one month.
6. Lens maintenance
Laser protective lens, also known as a laser focusing lens, is a relatively precise optical element. Its cleanliness directly affects the processing performance and quality of the fiber laser cutting machine. If the lens is not selected properly, it will cause large laser loss, frequent damage to the protective lens, unstable product quality, and serious losses to the enterprise. Although the protective lens of the laser cutting machine is a vulnerable part, in order to improve its utilization rate and reduce production costs, the lens can be cleaned regularly to achieve the purpose of recycling.
As you can see, for all your tube cutting needs, a fiber laser tube cutting machine is your best choice. With so many choices in what you can cut and how to cut, these tools provide you with unparalleled flexibility.
The efficiency you get from automation and precision enables you to maximize your production workflow. You don’t need to complete secondary work to clean up cuts and connections. Your complex design can also be easily processed by the CNC laser tube cutting machine.
If you are looking for a laser tube cutting manufacturer, you can look for us. Our team of experts has many years of experience working with these machines and customers like you. We provide quality assurance, so you can rest assured that your work will be completed on time and meet the standards you expect.
Contact us now to learn more about our work or get a quote. We are happy to help you and find the best laser tube cutting solution that meets your needs.